The Panel Point System can be used to build residential homes, commercial buildings, malls, warehouses, hotels, resorts, and condominiums. In buildings up to four stories high, no additional structural elements are needed other than the Panel Point panels themselves for walls, floors and roofing. In higher structures, beams and pillars are incorporated to provide additional support. The Panel Point System is a very economical alternative for curtain (exterior or interior) walls in skyscrapers. The panels can also be used for sound walls, silos, docks and barges, and protective shelters for electronic and telecommunications equipment.
The Panel Point System is one of the simplest and strongest building methods available. Instead of timber or steel studs, the panel technology makes use of a specially engineered panel of interlinked wire trusses. All materials are basic and easy to procure. The resulting panel structure is significantly stronger than timber, concrete block or brick construction. And because it uses 60% less concrete than a block or brick home, does not use timber, can be made from recycled materials, does not create waste at the construction site and withstands mold or insects, the panel technology is a “green alternative” for fast, cost effective building worldwide. The technology has been certified in Europe, the United States, Mexico, Central America, China, Sri Lanka, India and many other countries (all certifications are available upon request). In cases where the panels need to be imported, shipping is relatively inexpensive and does not greatly impact the overall cost of construction, given the panels’ light weight and ability to be stacked. The panels pack and ship well via sea container, and the cement is applied on-site. Please see below for detailed technical information.
HISTORY OF THE PANEL MARKET
When discussing the proposed virtues of the panel technology for construction efforts, the same question always surfaces: If this technology has been around for 25 years and is so beneficial, why is it not more widely deployed? There are two answers to this.
First, the technology is and has been fairly widely deployed. It is just not often the method of choice for major developers or construction companies and some countries such as the United States are reluctant to change their timber-centric construction methods. Yet, thousands of buildings have been built with this technology in Latin America, Europe and Africa, and its virtues are well known in these parts of the world. But the panel technology pioneers failed in one important way – they never succeeded in marketing this technology on a scale that would gain wider awareness and acceptance. For the most part, the early proponents of the technology were seeking to control a niche of the construction market and were unwilling to share their technology, partner with others or seek relationships beyond their limited contracts. The result is that while a few thousand buildings were erected with the panels, hundreds of thousands of other buildings were built with traditional construction methods.
Second, the world has changed in the last 25 years. The response to natural disasters is very different now than it was even a decade ago. Perhaps due to improved communications, the Internet, or just a change in our world view, governments and NGOs now rush off to affected areas of the world, bringing support, relief and in many cases plans for new housing. Travel to a country like Sri Lanka a year after the 2004 tsunami and you would have witnessed dozens of organizations testing and touting what they felt was the latest in new housing technology – prefab buildings, trailer homes, concrete molded homes, straw and mud. As entire towns and cities had to be rebuilt, the opportunity opened up to showcase new construction methods, introduce new building materials and challenge local traditions. But most significantly, what one often sees in the aftermath of a disaster is a new commitment combined with new resources to rebuild not just the affected areas, but the entire country – the roads, the hotels, the resort, town, cities, factories.
Money is now available on an unprecedented scale to modernize and rejuvenate these developing countries. The result is that these developing countries are beginning to build under new jurisdictions – banks which are loaning the money want to see buildings constructed faster, with stronger materials and greater abilities to withstand the next disaster. Expatriates want homes to equal or exceed what they have come to know in more developed countries. Resorts and tourist facilities need to compete with other quality attractions around the world. Developers are not willing to work with traditional construction methods if it means longer construction times and inferior buildings.
Finally, the green revolution seems to have taken hold not only in places like California but in every developing nation around the world. Governments are demanding that timber not be used, that materials that create pollutants be curtailed, that buildings adhere to new requirements to save energy.
In other words, the world is now ready for the Panel Point system. Over the last 25 years we have been perfecting the technology and learning how to use the Panel Point panels for everything from single family homes to high rise skyscrapers. We, at Panel Point, are now ready to advance this technology as what we hope will be accepted as a leading alternative to conventional construction. And we intend to make these advances while avoiding the mistakes of our predecessors.
We have established ourselves with local partners, governments and corporations in the most active areas of the world for new construction – China, Southeast Asia, India, Africa and Latin America. From this worldwide base of operations, we plan to make this technology available on a much larger scale by offering less expensive manufacturing methods, providing training and technical assistance, and ensuring the highest levels of quality control. We plan to promote and market this technology on a global scale for all its virtues as a superior method of construction, one that is better, more cost effective and the most beneficial for our communities, our cities, and our environment.
We are in the right place, at the right time, with the right team and technology to make a world of difference.
Concrete Being Sprayed On, Sri Lanka
DETAILED TECHNICAL DISCUSSION
The Panel Point Panel System is used in the construction of walls,
roofs, floors and multi-level structures. This versatility has many
advantages in the construction industry. One of the primary advantages
is its architectural design flexibility. The Panel System can be
engineered to meet any architectural design.
The Panel consists of welded steel wire reinforcing, foam core
insulation, and Portland cement plaster on each face. The Panels
incorporate a three-dimensional welded wire space frame utilizing a
true truss design for strength and stiffness. Each face of the Panel
has a welded mesh pattern of 2" x 2". Individually welded internal
truss wires extend through the panel core between each face. These
truss wires form a matrix within the panel core. The system allows for
3/8” key which significantly increased cement integrity while
substantially reducing the ill effects of wind and weather.
A core of expanded polystyrene provides exceptionally efficient
insulation properties with R values from 5 up to 20. Its firm
substrate qualities allow the contractor to accurately forecast
material usage. The core light weight allows for easy overall
handling. The core also serves as an effective vapor barrier. The
foam insulation is recessed approximately 3/8" from each wire face
to permit the exposed wire to be embedded in the cement plaster. All
steel wire used conforms to ASTM A185 and A82; Steel Wire Fabric for
Concrete Reinforcement. The light weight panels are erected and
wire-tied to form the structure as designed by the architect. The
Panels are very rigid and easy to handle on the site. They are easily
cut to any size required. After the panels are erected, the required
plaster thickness is applied. This is normally a 1" thickness of
2000 PSI Portland cement Plaster. The plaster surface may be applied by
plaster gun or shotcrete.
The Portland cement plaster (minimum 3/8” thick) provides excellent
sound attenuation qualities, outstanding fire resistance capabilities
and remarkable strength and durability. Combine with the wire and foam
core, it provides remarkable curtain wall strength and durability. It
also offers the architect and builder an ideal substrate for a wide
variety of veneers and finishes.
We offer our partners, licensees, and customers complete technical
support on all aspects of the panel use, implementation and
construction. Our team of engineers and other experts will ensure that
our clients gain the finest results from the use of the Panel Point
technology.